Double Shell Spirally Baffled Rolls

Double shell spirally baffled rolls are heat transfer rolls, or chill rolls, used in applications that do not require the durability of the 420 stainless steel or flame-hardened roll.

Double Shell Spirally Baffled Rolls

Reliable temperature control without over-engineering.

Our Double Shell Spiral Baffle Rolls provide consistent heat transfer and cooling for most web processes. A spiral baffle welded inside the outer shell directs coolant along a helical path, ensuring uniform temperature distribution and turbulent flow without the cost of more complex designs.

When to choose this roll

  • When you need reliable heating or cooling but extreme uniformity is not critical.
  • When processing plastics, paper or textiles at moderate speeds and loads.
  • When looking for a cost-effective alternative to multi-pass or PTFE-lined rolls.
  • When maintenance simplicity and durability are priorities.

How it works

The roll consists of two concentric shells with a gap for coolant. A spiral baffle welded to the inner shell forces the coolant to travel in a helical path from the inlet to the outlet, promoting turbulence and improving heat transfer. This design balances efficient temperature control with structural rigidity, making it suitable for many applications.

Where it pays off / Applications

Plastic film extrusion, sheet cooling, paper and board processing, textile finishing, and lamination lines.

Specifications / Capabilities

Diameter: up to 52 in.
Length: up to 240 in.
Weight: up to 18,000 lbs.
Materials: carbon steel or alloy steel shells with optional stainless overlay.
Coolant flow: monoflow or duoflow design.
Surface finish: ground, polished or textured.
Operating pressure: specified according to the application and pressure requirements.

Compliance & options

ASME code compliant versions available. Food-grade finishes and materials on request. Optional wrap angle adjustment features or coatings for release properties.

Double Shell Spirally Baffled Rolls
WHY US?

Why Usa Rolls?

We build long-term partnerships through honest communication, dependable delivery, and precision manufacturing. Our focus on people, process, and product ensures consistent performance, continuous improvement, and results we trust enough to run ourselves.

True Partnership

More than a supplier.

We don’t just fulfill orders – we become an extension of your team. Our focus is on long-term relationships, communication, and delivering exactly what your process needs, every time.

01

FULL CONTROL, BETTER RESULTS

Built entirely in-house.

From design to fabrication, we control every step of process. This allows us to ensure precision, consistency, and accountability – without compromise or uncertainty.

02

ENGINEERED FOR PERFORMANCE

Custom, not off-the-shelf.

Every roll is designed for your application. With engineering expertise and continuous improvement, we help you run efficiently, consistently, and with confidence.

03

BUILT ONE AT A TIME

Similar products

Ten product families. Infinite specs. Tell us your process and we’ll engineer the roll around it.