Our Products

USA Rolls offers custom industrial rolls for heat transfer, cooling, calendering and roll-core applications.

Ten product families. Infinite specifications. Each one engineered around your process, your tolerances and your production rates – built in our Canfield, Ohio facility and delivered across North America.

Not sure which one fits? Talk to an engineer for 5 minutes – we’ll point you to the right family before you read another spec sheet.

Built on trust.

Driven by precision.

420 Stainless Steel Overlay Rolls

420 stainless steel overlay rolls are heat transfer rolls, also referred to as chill or calendar rolls, built with 420 stainless steel cladding to increase corrosion resistance and durability.

Capabilities

48” diameter x 240” length 18000 lbs.

4140 Flame Hardened Rolls

4140 flame hardened rolls are heat transfer rolls, also referred to as calendar or chill rolls, made from 4140 alloy steel and flame-hardened to achieve a hardness of between 50 and 55Rc.

Capabilities

36” diameter x 218” length 18000 lbs.

Double Shell Spirally Baffled Rolls

Double shell spirally baffled rolls are heat transfer rolls, or chill rolls, used in applications that do not require the durability of the 420 stainless steel or flame-hardened roll.

Capabilities

52” diameter x 240” length 18000 lbs.

ASME Code Certified Rolls and Drums

ASME code certification for rolls and drums are utilized when the combination of the operating temperature and the operating pressure dictates.

Capabilities

52” diameter x 240” length 15000 lbs.

Calender Rolls

Calendar rolls are heat transfer rolls, or chill rolls, used in higher load applications. They are used to remove temperature, set the thickness of the product, and leave a finish on the product.

Capabilities

48” diameter x 240” length 18000 lbs. up to 1600 PLI

Engraving Roll Cores

Engraving roll cores are typically double-shell spirally baffled chill rolls that may need a specific diameter based on the repeat pattern of the engraving.

Capabilities

42” diameter x 240” length 15000 lbs.

Rubber Roll Cores

Rubber roll cores may be single- or double-shell chill rolls and may or may not require fluid to flow through them.

Capabilities

42” diameter x 240” length 18000 lbs.; up to 36” diameter by 360 inch face

EDRD® (Enhanced Deflection Reduction Design) Rolls

Our proprietary rolls EDRD® utilize proprietary engineering and design to reduce roll face deflection by 40% on average.

Capabilities

42” diameter x 240” length 18000 lbs.

FRANKLAND-Flex® Rolls

Originally designed and patented by James Frankland, who holds numerous patents in screw and roll design, this roll create flat sheet by compensating for the deflection in the mating roll.

Capabilities

36” diameter x 240” length 15000 lbs.

Extherminator™

Extherminator Rolls are designed for applications where roll face temperature variation is critical. They are designed to hold +/- .5°C across the roll face, can handle loads up to 200 PLI, and they avoid spiral wrap bleed through on thin sheets.

Capabilities

52” diameter x 240” length 18000 lbs.

OVERVIEW

Product
Specifications Overview

This table provides a side-by-side overview of our roll solutions, including key features, material options, and performance capabilities. Use it to quickly compare designs and identify the best fit for your application requirements.

Product Features Capabilities
420 Stainless Steel Overlay Rolls Heat transfer rolls with 420 stainless overlay for enhanced corrosion resistance, surface hardness, and precise thermal control in demanding cooling and heating applications. 48" diameter x 240" length 18000 lbs.
4140 Flame Hardened Rolls Flame-hardened 4140 alloy rolls (50–55 HRC) designed for high wear resistance and structural strength, typically used where corrosion resistance is not required. 36" diameter x 218" length 18000 lbs.
Double Shell Spirally Baffled Rolls Cost-effective double-shell rolls with spiral baffling for controlled internal flow, suited to applications where high durability and corrosion resistance are not critical. 52" diameter x 240" length 18000 lbs.
ASME Code Certified Rolls and Drums ASME-certified rolls and drums engineered for high-pressure and high-temperature applications requiring strict safety compliance and third-party certification. 52" diameter x 240" length 15000 lbs.
Calendar Rolls High-load heat transfer rolls used to remove temperature, control product thickness, and deliver consistent surface finishing. 48" diameter x 240" length 18000 lbs. up to 1600 PLI
Engraving Roll Cores Roll cores designed for engraved patterns, with customizable diameters based on repeat geometry requirements. 42" diameter x 240" length 15000 lbs.
Rubber Roll Cores Versatile roll cores for rubber-covered assemblies, available in single or double-shell designs with optional internal fluid circulation. 42" diameter x 240" length 18000 lbs.; up to 36" diameter by 360 inch face
EDRD® (Enhanced Deflection Reduction Design) Rolls Proprietary roll design engineered to reduce roll face deflection by up to 40%, improving stability and product consistency under load. 42" diameter x 240" length 18000 lbs.
FRANKLAND-Flex® Rolls Specialized rolls designed to compensate for mating roll deflection, ensuring flat sheet profiles and uniform material thickness in consistent production lines. 36" diameter x 240" length 15000 lbs.
Extherminator™ High-precision rolls engineered for critical thermal uniformity (±0.5°C across the roll face), eliminating temperature variation and spiral pattern defects in thin materials. 52" diameter x 240" length 18000 lbs.